Description of Industries and Summary of Findings INDUSTRY 3541, MACHINE TOOLS, METAL CUTTING TYPES This industry is made up of establishments primarily engaged in manufacturing metal cutting type machine tools, not supported in the hands of an operator when in use, that shape metal by cutting or use of electrical techniques; the rebuilding of such machine tools, and the manufacture of replacement parts for them. Also included in this industry are metalworking machine tools designed primarily for home workshops. Establishments primarily engaged in the manufacture of electric and gas welding and soldering equipment are classified in industry 3548, and those manufacturing portable power-driven handtools are classified in industry 3546. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3541, Machine Tools, Metal Cutting Types, had employment of 27.0 thousand. The employment figure was 15 percent below the 31.7 thousand reported in 1987. The leading States in employment in 1992 were Ohio, Michigan, Illinois, and New York, accounting for approximately 55 percent of the industry's employment. These same States were the leaders in 1987 when they accounted for 54 percent of the industry's employment. The total value of shipments for establishments classified in this industry was $3.6 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3541 shipped $2.8 billion of machine tools, metal cutting types, considered primary to the industry, $317.4 million of secondary products, and had $413.0 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 90 percent (specialization ratio). In 1987, the specialization ratio was 83 percent. Establishments in this industry also accounted for 93 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio also was 93 percent. The products primary to industry 3541, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $3.1 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the machine tools, metal cutting types, industry amounted to $1.8 billion. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 5 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 3 percent of the total value of shipments. INDUSTRY 3542, MACHINE TOOLS, METAL FORMING TYPES This industry is made up of establishments primarily engaged in manufacturing metal forming machine tools, not supported in the hands of an operator while in use, for pressing, hammering, extruding, shearing, die- casting, or otherwise forming metal into shape. This industry also includes the rebuilding of such machine tools and the manufacture of repair parts for them. Establishments primarily engaged in the manufacture of electric and gas welding equipment and soldering equipment are classified in industry 3548; those manufacturing portable power-driven handtools are classified in industry 3546; and those manufacturing rolling mill machinery and equipment are classified in industry 3547. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3542, Machine Tools, Metal Forming Types, had employment of 12.2 thousand. The employment figure was 12 percent below the 13.8 thousand reported in 1987. Compared with 1991, employment decreased 10 percent. The 1991 data are based on the Census Bureau's annual survey of manufactures (ASM), which is a sample survey conducted each year between censuses. The leading States in employment in 1992 were Ohio, Illinois, Michigan, and New York, accounting for approximately 66 percent of the industry's employment. These same States were the leaders in 1987 when they accounted for 68 percent of the industry's employment. The total value of shipments for establishments classified in this industry was $1.5 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3542 shipped $1.2 billion of machine tools, metal forming types, considered primary to the industry, $114.7 million of secondary products, and had $94.0 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 92 percent (specialization ratio). In 1987, the specialization ratio was 91 percent. Establishments in this industry also accounted for 89 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 87 percent. The products primary to industry 3542, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $1.4 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the machine tools, metal forming types, industry amounted to $700.1 million. Data on specific materials consumed appear in file MC92F7. No establishments in this industry were excluded from the mail portion of the census. However, for a small number of establishments, reports were not received at the time the data were tabulated. For these establishments data were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 5 percent of the total value of shipments. INDUSTRY 3543, INDUSTRIAL PATTERNS This industry is made up of establishments primarily engaged in manufacturing industrial patterns. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3543, Industrial Patterns, had employment of 7.9 thousand. The employment figure was 8 percent below the 8.6 thousand reported in 1987. The leading States in employment in 1992 were Michigan, Ohio, Wisconsin, and Tennessee, accounting for approximately 52 percent of the industry's employment. These same States were the leaders in 1987. The total value of shipments for establishments classified in this industry was $539.0 million. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3543 shipped $485.8 million of industrial patterns considered primary to the industry, $26.6 million of secondary products, and had $26.5 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 95 percent (specialization ratio). In 1987, the specialization ratio was 92 percent. Establishments in this industry also accounted for 72 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 80 percent. The products primary to industry 3543, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $672.3 million. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the industrial patterns industry amounted to $125.7 million. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 5 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 13 percent of the total value of shipments. INDUSTRY 3544, SPECIAL DIES, TOOLS, JIGS, AND FIXTURES This industry is made up of establishments commonly known as contract tool and die shops and primarily engaged in manufacturing, on a job or order basis, special tools and fixtures for use with machine tools, hammers, die- casting machines, and presses. The products of establishments classified in this industry include a wide variety of special toolings, such as dies; punches; die sets and components, and subpresses; jigs and fixtures; and special checking devices. Establishments primarily engaged in manufacturing molds for die-casting and foundry casting; metal molds for plaster working, rubber working, plastics working, glass working and similar machinery are also included. Establishments primarily engaged in manufacturing molds for heavy steel ingots are classified in industry 3321, and those manufacturing cutting dies, except metal cutting, are classified in industry 3423. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3544, Special Dies, Tools, Jigs, and Fixtures, had employment of 111.4 thousand. The employment figure was 3 percent below the 114.4 thousand reported in 1987. The leading States in employment in 1992 were Michigan, Ohio, Illinois, and Pennsylvania, accounting for approximately 55 percent of the industry's employment. These same States were the leaders in 1987 when they accounted for 54 percent of the industry's employment. The total value of shipments for establishments classified in this industry was $9.3 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3544 shipped $8.2 billion of special dies, tools, jigs, and fixtures considered primary to the industry, $507.2 million of secondary products, and had $557.2 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 94 percent (specialization ratio). In 1987, the specialization ratio also was 94 percent. Establishments in this industry also accounted for 80 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 82 percent. The products primary to industry 3544, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $10.3 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the special dies, tools, jigs, and fixtures industry amounted to $2.7 billion. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 5 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 11 percent of the total value of shipments. INDUSTRY 3545, MACHINE TOOL ACCESSORIES This industry is made up of establishments primarily engaged in manufacturing cutting tools, machinists' precision measuring tools, and attachments and accessories for machine tools and for other metalworking machinery, not elsewhere classified. Establishments primarily engaged in manufacturing handtools, except power-driven types, are classified in industry group 342. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3545, Machine Tool Accessories, had employment of 42.7 thousand. The employment figure was 12 percent below the 48.5 thousand reported in 1987. Compared with 1991, employment decreased 17 percent. The 1991 data are based on the Census Bureau's annual survey of manufactures (ASM), which is a sample survey conducted each year between censuses. The leading States in employment in 1992 were Michigan, Ohio, Illinois, and Massachusetts, accounting for approximately 49 percent of the industry's employment. These same States were the leaders in 1987 when they also accounted for 49 percent of the industry's employment. The total value of shipments for establishments classified in this industry was $3.8 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3545 shipped $3.3 billion of machine tool accessories considered primary to the industry, $187.7 million of secondary products, and had $286.3 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 95 percent (specialization ratio). In 1987, the specialization ratio was 94 percent. Establishments in this industry also accounted for 92 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio also was 92 percent. The products primary to industry 3545, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $3.6 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the machine tool accessories industry amounted to $1.1 billion. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 5 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 8 percent of the total value of shipments. INDUSTRY 3546, POWER-DRIVEN HANDTOOLS This industry is made up of establishments primarily engaged in manufacturing power-driven handtools, such as drills and drilling tools, pneumatic and snagging grinders, and electric hammers. Establishments primarily engaged in manufacturing metal cutting type and metal forming type machines (including home workshop tools) which are not supported in the hands of an operator are classified in industries 3541 and 3542; and those primarily manufacturing power-driven heavy construction or mining handtools are classified in industry group 353. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3546, Power-Driven Handtools, had employment of 16.1 thousand. The employment figure was 4 percent below the 16.8 thousand reported in 1987. Compared with 1991, employment decreased 8 percent. The 1991 data are based on the Census Bureau's annual survey of manufactures (ASM), which is a sample survey conducted each year between censuses. The leading States in employment in 1992 were Arkansas, North Carolina, Ohio, and South Carolina. This represents a shift from 1987 when North Carolina, Arkansas, Tennessee, and Arizona were the leading States. The total value of shipments for establishments classified in this industry was $2.9 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3546 shipped $2.1 billion of power-driven handtools considered primary to the industry, $377.7 million of secondary products, and had $397.1 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 85 percent (specialization ratio). In 1987, the specialization ratio was 83 percent. Establishments in this industry also accounted for 87 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 85 percent. The products primary to industry 3546, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $2.4 million. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the power-driven handtools industry amounted to $1.4 billion. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 15 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 4 percent of the total value of shipments. INDUSTRY 3547, ROLLING MILL MACHINERY This industry is made up of establishments primarily engaged in manufacturing rolling mill machinery and processing equipment for metal production, such as cold forming mills, structural mills, and finishing equipment. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3547, Rolling Mill Machinery, had employment of 5.4 thousand. The employment figure was 38 percent above the 3.9 thousand reported in 1987. Compared with 1991, employment increased 38 percent. The 1991 data are based on the Census Bureau's annual survey of manufactures (ASM), which is a sample survey conducted each year between censuses. The leading States in employment in 1992 were Massachusetts, Michigan, Ohio, and Pennsylvania. This represents a shift from 1987 when Ohio, Pennsylvania, Massachusetts, and Indiana were the leading States. The total value of shipments for establishments classified in this industry was $602.8 million. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3547 shipped $518.7 million of rolling mill machinery products considered primary to the industry, $30.2 million of secondary products, and had $53.8 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 94 percent (specialization ratio). In 1987, the specialization ratio was 92 percent. Establishments in this industry also accounted for 95 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 94 percent. The products primary to industry 3547, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $544.4 million. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the rolling mill machinery industry amounted to $288.6 million. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 5 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 23 percent of the total value of shipments. INDUSTRY 3548, WELDING APPARATUS This industry is made up of establishments primarily engaged in manufacturing electric and gas welding and soldering equipment and accessories. Also included are establishments primarily engaged in coating welding wire from purchased wire or from wire drawn in the same establishment. Establishments primarily engaged in manufacturing handheld soldering irons are classified in industry 3423, and those manufacturing electron beam, ultrasonic, and laser welding equipment are classified in industry 3699. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3548, Welding Apparatus, had employment of 19.8 thousand. The employment figure was 6 percent above the 18.7 thousand reported in 1987. The leading States in employment in 1992 were Ohio, Michigan, Wisconsin, and California, accounting for approximately 56 percent of the industry's employment. This represents a shift from 1987 when Ohio, Michigan, Wisconsin, and Pennsylvania were the leading States. The total value of shipments for establishments classified in this industry was $2.8 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3548 shipped $2.3 billion of welding apparatus considered primary to the industry, $258.0 million of secondary products, and had $168.9 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 90 percent (specialization ratio). In 1987, the specialization ratio also was 90 percent. Establishments in this industry also accounted for 96 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 92 percent. The products primary to industry 3548, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $2.4 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the welding apparatus industry amounted to $1.3 billion. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 20 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 6 percent of the total value of shipments. INDUSTRY 3549, METALWORKING MACHINERY, N.E.C. This industry is made up of establishments primarily engaged in manufacturing metalworking machinery, not elsewhere classified. Establishments primarily engaged in manufacturing automotive maintenance equipment are classified in industry 3559. The 1992 definition of this industry is the same as that used in the 1987 Standard Industrial Classification (SIC) system. The SIC number and title also are the same. In the 1992 Census of Manufactures, Industry 3549, Metalworking Machinery, N.E.C., had employment of 13.2 thousand. The employment figure was 17 percent above the 11.3 thousand reported in 1987. Compared with 1991, employment increased 21 percent. The 1991 data are based on the Census Bureau's annual survey of manufactures (ASM), which is a sample survey conducted each year between censuses. The leading States in employment in 1992 were Michigan, Ohio, Illinois, and Wisconsin, accounting for approximately 54 percent of the industry's employment. These same States were the leaders in 1987 when they accounted for 53 percent of the industry's employment. The total value of shipments for establishments classified in this industry was $1.6 billion. Establishments in virtually all industries ship secondary products as well as products primary to the industry in which they are classified and have some miscellaneous receipts, such as resales and contract receipts. Industry 3549 shipped $1.3 billion of metalworking machinery, not elsewhere classified, considered primary to the industry, $190.3 million of secondary products, and had $116.8 million of miscellaneous receipts, resales, and contract work. Thus, the ratio of primary products to the total of both secondary and primary products shipped by establishments in this industry was 87 percent (specialization ratio). In 1987, the specialization ratio was 89 percent. Establishments in this industry also accounted for 89 percent of products considered primary to the industry no matter where they were actually produced (coverage ratio). In 1987, the coverage ratio was 87 percent. The products primary to industry 3549, no matter in what industry they were produced, appear in file MC92F6A and aggregate to $1.5 billion. For further explanation of specialization and coverage ratios, see file MC92F5B and the appendixes. The total cost of materials, services, and fuels and energy used by establishments classified in the metalworking machinery, not elsewhere classified, industry amounted to $687.6 million. Data on specific materials consumed appear in file MC92F7. Single-establishment companies in this industry with less than 10 employees were excluded from the mail portion of the census. The data for these establishments (and a small number of larger establishments whose reports were not received at the time the data were tabulated) were obtained from administrative records of other agencies or developed from industry averages. These establishments accounted for 7 percent of the total value of shipments.